Case: Virtual system simulates and optimises production lines before physical commissioning

Simumatik AB is an innovative company specialising in cloud-based tools for virtual commissioning. They offer digital models for automation and mechatronics, benefiting both the education sector and industry.

The challenge that needed to be solved

Companies expanding their factories often face challenges with financial and operational risks as well as commissioning delays and bottlenecks that negatively impact production.

Description of the solution and technology used

Simumatik has developed a virtual system where all machines, such as SCARA robots and AGVs, are connected and simulate real processes. The system enables detailed analysis and optimisation of production lines before physical commissioning.

Results and success factors

The virtual model reduces the risk of delays and bottlenecks in production and saves around 30% of the total project time. It also improves the working environment for those working on the project.

Impact of innovation on industry and society

Digital twins reduce production costs and improve efficiency by simulating production processes virtually, which also benefits sustainability efforts by reducing energy consumption and waste.

Future prospects and opportunities for further development

The company plans to develop digital twins for ergonomic studies and work environment analysis to further improve work comfort and reduce strain injuries.

Challenges during the development process and lessons learnt

Success has come from the company's dedication to creating a reliable product and their ability to address technical challenges such as image capture and lighting.